Casting aluminum wheels is the most common manufacturing process for alloy wheels on the market. How these wheels are made is molten aluminum is poured (or drawn in with a vacuum) into a mold which forms the material into the desired wheel shape. The aluminum cools and then it is machined, drilled and trimmed into the final wheel. This processing of casting a wheel is easy and less expensive than other methods however the process of allowing the molten aluminum to solidify can lead to porosity. Porosity is inconsistencies
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